1,500 injuries are caused by forklifts and other industrial vehicles every year. Whilst unavoidable accidents can happen, many accidents occur because of poor operation or negligence – things that can be easily avoided.

Overloading a forklift truck is a key example of negligence which can cause unnecessary danger and accidents. Overloading a forklift truck results in the forklift tipping and falling, which causes damage to both the vehicle and stock but most importantly, the individual operating it.

Nearly one in every four fatalities occur when forklifts tip over. Forklifts can easily tip if they are overloaded, if the load is not well balanced, or if they travel with the forks too high.

Don’t push the limits

Most forklift operators understand the capacity of the machines they use and the importance of sticking to them. However, it is not uncommon for those who operate forklifts on a regular basis to become less strict with their weight load over time, attempting to put a little extra weight on to pallets or try to estimate the load sizes rather than weighing them.

Counterbalancing loads

Counterbalance forklifts are designed to balance the weight of the forks plus the load with the weight of the truck itself held by the back axle. With the weight of the truck offsetting the load, specific limits are required to keep the back of the forklift heavier, and the back wheels firmly on the ground.

When a forklift is static it may look balanced with its rear wheels on the ground, but add speed, turning, lifting and moving into the mix and this is when your counterbalanced weight will feel the effects. This is then worsened by things like terrain and incline.

Establish weight loads

Once you establish the load capacity, you should always strive to ensure you only load the forklift with loads within this. The weight of the load can be found by its labelling, or by manually using a weight scale.

If you’d like to ask us any questions about this, or need help training your staff to operate safely, please call us on 01793 975353 or email @ david.gearon@keyperformancetraining.co.uk.

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