Knowledge is power

Knowledge is power

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Knowledge is power

Did you know that there is no reliable national data in the UK on incidents involving forklifts and other manual handling accidents?  Data is currently fragmented and relies on many different organisations recording these incidents and the HSE has to then collate this information.

Now, the UK Material Handling Association (UKMHA) has launched its industry-first Incident Reporting Portal, which will capture and analyse vital information about the causes of accidents and ways to prevent them occurring in future in one central place.

 

They are urging all warehouse operatives and manual handling professionals to join in and play their part in reducing accidents by logging incidents on their new online platform.  This will then capture and analyse vital information about the causes of accidents and ways to prevent them occurring in future.

Why do we need this data?

Without accurate statistics, the scale and nature of accidents remain unclear, making it difficult to target improvements in training, site practices, or even machine design.

The UKMHA has made a significant investment in its new portal which aims to fill the knowledge gap. By encouraging businesses to upload information on accidents, near misses and unsafe occurrences, the association can build a clearer picture of the risks faced daily by professionals.

David Goss, UKMHA Technical Director, said: “If we are to improve safety around material handling equipment, then we must gather as much information as we can into the circumstances surrounding incidents. Only by doing this can we hope to understand why accidents occur and make the necessary improvements thereafter. This portal is not about blame – it’s about creating solutions.”

Open to everyone who works in the material handling industry, the portal provides a simple, confidential way to report incidents. Users are asked to share details such as the circumstances leading up to the incident, the type of equipment involved and the severity of any injuries. Even seemingly minor issues, such as near misses or damage-only events, can provide valuable insights.

All data is submitted anonymously, and every report is reviewed by UKMHA staff with the utmost privacy. Reports are not intended to replace legal requirements such as RIDDOR submissions, nor will they trigger follow-up action unless specifically requested. Instead, the information will be aggregated to identify wider industry trends.

The UKMHA is urging safety managers, supervisors and anyone else with knowledge of an incident to use the portal. Contributors are reminded to include a time, date, and partial postcode to help avoid duplicate entries, and to refrain from including personal names or company details.

Rob Fisher, Chief Executive of UKMHA, reinforced the urgency of industry participation, adding: “Knowledge is power, but only if it is shared. Every report submitted, no matter how small, has the potential to help prevent future accidents. Safety never sleeps, and with industry support we can make a real difference”.

To access the portal, and for more information about it, please visit https://nationalforkliftsafetyday.co.uk/about-the-incident-reporting-portal/

We wholeheartedly support the UKMHA in their efforts to make every day Forklift Safety Day, and our accredited training helps us by improving operator safety, one forklift operator at a time.  For information on our accredited forklift courses – please see here.

 

 

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.  

Need more information?

For more information please do get in touch.

You can reach us via our contacts page, via email or just give us a call on 01793 975353

RTITB’s Useful Lift Truck Training Guide

RTITB’s Useful Lift Truck Training Guide

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RTITB’s Useful Lift Truck Training Guide

As a proud partner of RTITB, we’ve got access to some of the finest training materials in our industry, so we are delighted to share with you this extremely useful guide they have produced for all businesses where lift trucks are in operation.

This simple guide explains that there are several steps to ensuring safe and efficient operations using lift trucks and enables you to check that you have everything in place to ensure your operators are skilled correctly, and that your business is compliant.

RTITB Lift Truck Training Guide

Safe and skilled operators result in a reduction in operation costs, so you can improve safety for your staff and save money at the same time.

Common misconceptions.

A lot of businesses think that once they have trained their operators on how the truck works, then they are ready to start operating on site.

However, there are 3 stages to this training, and if your training was carried out by an external training provider like us, then the second and third stages are often missed.

You must carry out specific job training, which enables the operator to learn the specifics about the trucks you have on site, and you must then carry out familiarisation training, which enables the operator to try out live work under supervision in your own premises.

Then and only then should your business issue them an Authorisation to operate.  This is a formal record of the stages of training your operators have gone through and the operations they are able to undertake in your business.

The guide explains all of this in detail and will point you to further information if you need it.  And it also explains the three types of training that are required after your initial training.

If you are interested in our wide range of lift truck training courses for your operators, then please click here for more information.

We hope this resource is of interest to you, and we’re always here to help if you have any questions about operator training.

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.

 

Need more information?

For more information please do get in touch.

You can reach us via our contacts page, via email or just give us a call on 01793 975353

Metal firm fined after injured worker loses leg

Metal firm fined after injured worker loses leg

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Metal firm fined after injured worker loses leg

A metal fabrication company has been fined £40,000 after an employee suffered a serious leg fracture that led to a below the knee amputation.

The 37-year-old man and a colleague had been loading a steel beam onto the bed of a lorry in the visitors’ car park of London Gates and Railings Ltd in Watford on 30 August 2022. His colleague was operating a forklift truck (FLT) with the steel beam suspended from it using a sling attachment

The man had been walking ahead of it using his hands to stabilise the beam. However, as the FLT moved forwards, the man’s foot was caught by the front wheel of the FLT resulting in serious injuries to his lower leg.

At the time of the accident members of the public were present in the visitors’ car park. The man’s injuries were so serious he had to have surgery to have the lower part of his leg amputated.

An investigation by the Health and Safety Executive (HSE) found that London Gates and Railings Ltd failed to properly assess the risk for loading lorries and provide a suitable safe system of work.

Additionally, the FLT operator had not been trained and access to and use of the FLT was not adequately controlled. There were also inadequate measures in place to segregate pedestrians, including members of the public, from workplace transport and associated lifting operations.

London Gates and Railings Ltd of Guillmore Farm, Sandy Lane, Watford, pleaded guilty to breaching Section 2(1) and 3(1) of the Health and Safety at Work etc Act 1974. They were fined £40,000 and ordered to pay £5,114 costs at a hearing at St. Albans Magistrates Court on 10 December 2024.

HSE Inspector Adam Johnson said: “Incidents involving fork lift trucks (FLT’s) and work place transport remain one of the most common causes of work-related accidents in this country.

“In this case, a suitable and sufficient assessment of risk, together with a planned safe system of work should have been completed.

“Only workers who are trained and authorised should operate FLT’s. Access and use of them should be properly controlled. Adequate measures must also be in place to properly segregate pedestrians from workplace transport and associated operations”

Are you confident that your operators have the right level of training?  We offer courses for those with operating experience, but no formal training, so it’s never too late to get your staff correctly trained.

Please click here for our range of forklift courses.

We’re ready to help you keep your business safe for visitors and staff alike.

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.

 

Need more information?

For more information please do get in touch.

You can reach us via our contacts page, via email or just give us a call on 01793 975353

Conversions – what they are and when to use them

Conversions – what they are and when to use them

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Conversions – what they are and when to use them

We offer a range of conversion courses, but we’re often asked lots of questions about them, so here are some key pieces of information for you. 

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What are they?

Conversion courses are courses specifically designed for operators that are already certified on one type of equipment and that need training to operate a different type or model.

Because of the similarities between some trucks, a conversion course will allow you to transfer those skills to another similar truck.

Key Benefits of Conversion Courses:

  • Duration: These courses are shorter than a full novice course since operators already have a baseline understanding of safety and operational principles.
  • Content: These courses focus on the unique characteristics, controls, and safety protocols of the new equipment type
  • Certification: After completion, candidates receive a new certificate to operate the new equipment and an updated e-card, detailing this and all previous training
  • Cost: Because these courses are shorter, they are less expensive than a full novice course, so you can increase your skills at a fraction of the price

How do I know if a conversion course is the right option?

‘Conversion to’ course options are not always applicable.  There has to be significant similarities in the skill and knowledge requirements between the truck that an operator is converting from, and the truck that the operator is converting to. In particular, there should be a clear overlap between the two courses’ syllabi.

The candidate’s previous operating experience and aptitude must also be considered when deciding if a conversion course is the appropriate route.

How do I know what other trucks I can train on using my existing certificate?

RTITB have created a Conversion Matrix, which enables us to check equipment types for compatibility with others.  Using the ABA’s (Accrediting Bodies Association for Workplace Transport) Transport Groupings, we’re able to check all equipment types for you and advise on whether you can take the quicker conversion course.

Our conversion courses ensure operators can safely and efficiently handle new equipment types, thus maintaining workplace safety and productivity.

For a full list of all our forklift courses, please visit our website – forklift courses.

We hope this helps answer some of your questions, but if you’re not sure, please just let us know and we’ll find out whether you or your business can benefit from reduced training times and costs whilst upskilling your workforce.

 

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.

 

Need more information?

For more information please do get in touch – via our contacts page, email us or just give us a call on 01793 975353

Metal firm fined after injured worker loses leg

Farm owner fined after roofer’s fatal fall from a forklift

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Farm owner fined after roofer’s fatal fall from a forklift

A Cheshire farm owner has been fined after a man fell to his death from a forklift truck while attempting to repair the roof of a packing shed at his premises in Tarporley.

Denis Thornhill and his company D.S. Thornhill (Rushton) Limited were fined a combined £16,000 after 64-year-old Mark Young was killed at Moss Hall Farm on 1 February 2021.

 

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Earlier this year, both Thornhill and the company been found guilty of breaching health and safety legislation following a six-week trial at Chester Crown Court. The jury cleared 78-year-old Thornhill on a charge of gross negligence manslaughter. They returned to the same court on 11 October 2024 to be sentenced.

During the trial, the court was told that on 29 January 2021, Mr Young, who worked as a roofer, had been asked to make repairs to a roof panel and fix a blocked gutter on the same building. However, as he was walking across the roof, he damaged a second roof panel so a replacement was purchased to carry out an additional repair.

He returned with his son three days later to complete the work and asked to be raised up to do it. Denis Thornhill arrived with a forklift truck that had a potato box balanced on its forks. Mr Young was lifted up inside the potato box to a height of around 16 feet, while his son, who was on the roof, attempted to reposition the panel from above. As Mr Young moved to one side of the potato box, it caused it to overbalance and he fell to the floor sustained serious head injuries.

Although paramedics were called, they were unable to resuscitate him and he was pronounced deceased at the scene.

HSE Inspector Ian Betley said after the hearing: “This was a tragic incident that could so easily have been avoided.

“The forklift truck and potato box were the wrong pieces of equipment for the job and never a suitable platform for working at height. The work should instead have been carried out using a tower scaffold, scissor lift, or a cherry picker.

“In bringing the forklift truck and potato box and using it to lift Mark at height, the company was in control of the work but had failed to implement proper planning and safe execution of it.

“All companies have a legal duty to ensure the safety of workers they employ or who carry out work for them. If that had happened in this case, then Mark’s life wouldn’t have been lost.”

A joint investigation by Cheshire Constabulary and the Health and Safety Executive (HSE) found that on the day of the accident there was no safe system of work implemented for working at height and unsuitable work equipment was used. The potato box did not have the required safety features for a non-integrated work platform and had not been secured in a way to prevent it overbalancing.

Additionally, the forklift truck had not been subjected to a thorough examination at the required frequency and was unsuitable for lifting people and Denis Thornhill was not formally trained in operating the forklift truck. Enforcement action was taken and a Prohibition Notice was served on the company prohibiting further work until a safe system was devised.

Make sure anyone who operates your forklift trucks are properly trained with our accredited RTITB forklift courses.

 

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.

 

Need more information?

For more information please do get in touch – via our contacts page, email us or just give us a call on 01793 975353

New MHE Incident Investigation eLearning

New MHE Incident Investigation eLearning

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New MHE Incident Investigation eLearning

We are delighted to be able to bring you RTITB’s new MHE Incident Investigation eLearning course. 

This course is designed to get to the root cause of incidents in the workplace involving Manual Handling Equipment and will give you the confidence to uncover real issues and implement meaningful fixes.

 

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In the event of a Materials Handling Equipment (MHE) incident, your investigations should never just be about ticking the compliance box! When done right, an incident investigation should get to the root cause of incidents, so you can take steps to prevent them in future.

If you’re ready to develop safer, more efficient ways of working by improving your investigations, our new cost-effective eLearning solution is ideal for you.

The new eLearning course is for anyone involved in health and safety and incident investigations. It can also be used to help warehouse operatives, supervisors, Instructors, and lift truck operators to gain a better understanding of investigations.

To find out more about this, contact us today

The advantages of eLearning

RTITB’s eLearning platform enables you to use it anytime, anywhere.  Simply log on to the secure eLearning platform, anytime, to complete the self-paced training in a time and cost effective way.

Modules include:

  1. Introduction to MHE investigation
  2. Human factors in MHE incidents
  3. Root cause analysis
  4. Steps to effective MHE investigation
  5. Identifying risk reduction/control measures
  6. Applying learning

So reduce future risks, support workplace safety, and boost compliance with RTITB Materials Handling Equipment Incident Investigation eLearning now.

 

Contact us on 01793 975353 or office@keyperformancetraining.co.uk for more information about how we can help or to book your course today.

 

Need more information?

For more information please do get in touch – via our contacts page, email us or just give us a call on 01793 975353